What is the Hydraulic Press Automation System Repair Time?

Your hydraulic press automation system is an integral component of your production line. A malfunctioning press can severely hinder production and cost you a substantial amount of money in the long run.

Rebuilding the hydraulic press automation system involves replacing or rebuilding components that drive its mechanical, electrical and hydraulic systems. This prolongs equipment life while reducing wear-and-tear.

Repair Time

Hydraulic press automation systems can be intricate devices. To ensure optimal operation and prevent potential issues from arising, it's essential to have an ongoing maintenance program in place.

Automated technologies can streamline production processes, enhance consistency, and minimize downtime. These solutions can be tailored to individual production requirements and production realities so that you get the most value out of your investment.

Southern Manufacturing Group (SMG) required a company that could quickly rebuild their 175-ton hydraulic forming press and its automation system after lightning damage in 2012. The rebuild enabled them to keep producing, as the new automation system automatically reverses direction steps based on measured pressure for maximum production efficiency.

The rebuild also included an integrated die storage and retrieval system to reduce downtime when changing out press parts. Furthermore, a comprehensive spare parts inventory management solution was implemented to simplify spare part ordering and reduce costs.

Parts

Hydraulic presses are widely used in the production of parts across many industries. They're especially effective at producing large numbers of automobile components like wiper blades and gear housings with precision accuracy.

A hydraulic press can perform a range of operations within its tonnage capacity, such as deep draws, shell reductions, urethane bulging, forming, blanking, piercing, staking, punching straightening assembly and press fits. They're also popular for powdered metal forming, abrasive wheel forming, bonding broaching ball sizing plastic and rubber compression.

When a company utilizes a hydraulic press, it's essential to keep it running optimally. This includes performing routine maintenance checks and immediately responding to any unusual noises or vibrations.

Labor

When the hydraulic press automation system fails, it can drastically reduce productivity and lead to product quality or safety concerns.

Hydraulic presses are indispensable tools in many industrial manufacturing operations. They compress and shape large pieces of metal or other strong materials.

Depending on the machine, this can be an intricate task. In many cases, hiring an experienced mechanical and electrical contractor is necessary to repair a hydraulic press.

Particularly with an ancient, antiquated press.

Southern Manufacturing Group (SMG) of Morrison, TN needed to locate a company that could quickly repair their 175-ton hydraulic forming press. They were searching for either an existing automation system that could be replaced or built from scratch.

Equipment

A hydraulic press automation system can be an invaluable asset to manufacturers in improving production quality and increasing efficiency. By automating press adjustments based on part "recipes," this reduces cycle times, waste production and downtime significantly.

For successful press automation systems, a programmable logic controller (PLC) with programs and tasks that can be controlled by the operator is essential. This helps break the program into smaller segments and makes it more flexible.

Another essential feature is low noise level. Without a flywheel and controlled ram movements, it's simple to keep sound levels down.

This is especially useful while the press is running, as it helps operators avoid distractions due to noise or lack of awareness. Furthermore, it allows them to ensure they press parts correctly and safely.