The Advantages of Hydraulic Press Automation Systems

Hydraulic presses are essential tools in many industries that require precise control and accuracy. Unfortunately, the failure of a hydraulic press can have disastrous results on production processes.

Manufacturers still using hydraulic presses can boost productivity and cut maintenance expenses by automating their machines with the correct technology. Here are some of the potential advantages of hydraulic press automation systems:

Cost-Effective

Enhancing an old press with additional functionality can extend its usefulness, boost output and lower maintenance expenses. Furthermore, companies can save money by not purchasing new presses in the first place.

Hydraulic press automation systems are engineered to deliver full torque throughout the stroke and have customizable settings like ram force, pressure dwell duration, direction of travel, press speed and release force. Furthermore, these hydraulic presses feature relief valves which protect tooling from overloading and extend tool life.

Furthermore, a hydraulic press is more energy-efficient than its electric counterpart since it uses electricity only when the ram is moving. This can save companies up to 50 percent in power costs.

Increased Productivity

Hydraulic press automation systems reduce cycle times, eliminate waste and ensure consistency across part runs. They also enhance safety measures as well as minimize downtime due to breakdowns.

Hydraulic presses require precise control and monitoring in order to produce high-quality parts, with each part producing at the correct temperature and length according to specifications. This helps guarantee the consistency of each product while increasing productivity levels.

Hydraulic presses employ mechanically connected cylinders to deliver fluid energy to a ram that compresses and shapes sheet metal. It is important that these cylinders be sized correctly in order to ensure accuracy and smooth motion throughout the operation.

Multipress hydraulic presses feature adaptable architectures that enable system designers to customize each machine for optimal performance. This enables the press to execute multiple forming operations simultaneously, producing precision parts with tight tolerances.

Reduced Maintenance Expenses

One of the primary benefits of hydraulic press automation systems is their reduced maintenance expenses. Breakdowns on these presses are rare and most repairs required are minor ones.

Hydraulic presses feature a limited number of moving parts, all fully lubricated with pressurized oil. This reduces the need for expensive repairs and helps to keep costs down while improving production timelines.

Particularly with large presses, hydraulic press controls provide users with the flexibility to program ram position, travel distance and speeds using recipe parameters tailored specifically for each forming application.

Mechanical presses typically take time for setup and changeover, creating common complications. Hydraulic presses offer full power at any point during their stroke, enabling high tonnage with small machines - leading to greater productivity and higher-quality parts for customers. This saves them valuable time on setup and changeover tasks.

Increased Safety

Hydraulic presses are indispensable tools in many manufacturing operations, yet they must also be properly maintained and utilized correctly.

Hydraulic press automation systems enhance safety by helping to prevent accidents from occurring. They enable daily inspections and preventative maintenance checks.

Workers need to be educated on hydraulic presses and what signs may indicate potential issues with the machine. Failures may include oil leaks, overheating and chemical hazards.

For optimal press automation, the system should be equipped with failsafe locking actuators, which prevent the machine from starting or moving until an error has been rectified. This is essential in upholding safety features on the machine and minimizing employee risk of injury.

Lubrication is essential for a smooth stroke and reduced friction. Furthermore, keeping the press itself clean and clutter-free helps to minimize accidents; clutter can create slippage and make walking around it more challenging.