Who Invented the Hydraulic Press For Cocoa Processing?
time:2023-05-31 views:(点击 553 次)
Cocoa processing is an integral component of chocolate manufacturing. From powder to bar production, this involves various steps involving multiple machinery - with hydraulic presses being one such machinery that plays an integral part.
Coenraad Johannes van Houten revolutionized cocoa processing in 1828 when he invented a hydraulic press, industrializing an inefficient process of extracting cocoa liquor into cocoa butter and powder from cocoa liquor. Today Royal Duyvis Wiener equipment stands as the global standard for efficient cocoa pressing.
Coenraad Johannes van Houten
Coenrad Johannes van Houten invented a hydraulic press capable of industrializing the labor intensive and ineffective process of separating cocoa butter from cocoa liquor, revolutionizing chocolate production from an artisanal to large scale commercial industry. Joseph Fry's use of steam to grind cocoa beans further advanced this transformation allowing modern-day chocolate consumption to take its present shape.
Hydraulic presses used for cocoa processing typically feature multiple working chambers or pots arranged either one upon another or one after another, each fitted with filters designed to allow only cocoa mass through and create pressure. Depending on its capacity needs, hydraulic presses typically contain three, six, 12 or 22 pots.
Cocoa is a fat-rich plant containing cocoa butter that is widely used to create chocolate and other treats. Roasting cacao beans releases this cocoa butter which can then be extracted through pressing. Once separated from its source beans, this cocoa powder can then be ground into fine particles that add an irresistibly chocolate taste to drinks, baked goods or any food product requiring an additional touch.
Cocoa powder comes in two distinct varieties, natural unsweetened and Dutch-processed. Dutch-processed cocoa has deeper color, milder flavor and is less acidic.
For cocoa powder production, roasted and ground cacao nibs must first be combined with sugar in a blend, which will then be compressed under pressure in order to extract cocoa butter which can then be melted down to create chocolate that can then be formed and shaped into any number of shapes before being used to fill and cover other products.
Hydraulic presses used for cocoa processing contain multiple parts, such as the hydraulic cylinder and column, base, oil pump, barrel, and electric heating ring. They can reach pressures of 6000 psi while also offering precise control over how much cocoa butter is being pressed out at any one time.
Casparus van Houten Sr.
Casparus van Houten Sr. (1770-1858) owned a cocoa factory in Amsterdam that had been operational since 1815. Chocolate was still considered a delicacy among Europe's upper classes at this time and was prepared as a fine mass and mixed with milk and sugar to form a sweet beverage with high fat content that required careful storage due to its fragile composition. Casparus van Houten's cocoa factory began operating as early as 1815 despite this, and this delicacy continued into 1858 despite this delicate production method.
By the late 19th century, chocolate production had become more industrialized, as Coenraad Johannes van Houten invented a hydraulic press capable of industrializing cocoa liquor separation into cocoa butter and cocoa powder. Together with Joseph Fry's use of steam engines to grind cacao beans, these innovations helped facilitate chocolate's availability as bars or in other forms.
Van Houten invented a hydraulic press utilizing pistons and presses to separate cocoa liquor into its constituent parts, and its basic design remains in use today. A hydraulic press used for cocoa processing typically features two sets of hydraulically operated pistons connected by tie rods to an 8press plunger, along with series of pressure elements known as pots that each have their own tie rod retainer; all pots also include an integrated squeezing cylinder for efficient cocoa processing.
As soon as the working fluid enters the 8press' cylinder, it takes effect upon its bowls to compress and push grated cocoa cakes through them, before compressing both sides until finally falling off with ease and being collected via a discharge device.
Van Houten's son, Coenraad Johannes van Houten, later introduced a process which involved treating cocoa powder with alkaline salts such as potassium and sodium carbonates to make it more readily miscible with water (alkalization). This improved both taste and color of cocoa, giving rise to what we now refer to as Dutch chocolate. Although both types do not taste or look alike, any well-stocked pantry should include both types of cocoa.
Casparus van Houten Jr.
Coenrad Johannes van Houten Sr. was a Dutch industrialist who established Weesp Cocoa Company. His son Casparus revolutionized cocoa processing by inventing the hydraulic press for cocoa processing; his invention made production simpler as well as making molding chocolate possible - this press can still be found at many cocoa factories across Europe and North America today!
A hydraulic press is a machine for separating cocoa mass into cocoa butter (which melts at high temperatures) and solid cakes suitable for processing into cocoa powder. The press consists of a cylindrical block with plunger and retainer connected by tie rods that creates pressure gradient between these components, and when activated the cocoa mass is forced out through a hole at the bottom of the cylinder while solid cakes are pushed back into it again.
First produced on a large-scale, the system enabled easy cocoa powder transportation and storage, enabling cocoa companies to produce an array of chocolate drinks and bars for international expansion and increased sales of their product.
This press also marked the first time cocoa powder could be packaged in tin cans to preserve flavor, which proved revolutionary for cocoa production and led to significant global consumption increases.
Coenrad Johannes also introduced something known as Dutch Processing to give cocoa a lighter and less bitter flavor with more water-soluble texture - both factors enhancing people's impression of cocoa as something more palatable for drinking purposes.
Coenrad Johannes van Houten died of natural causes at Weesp at 66, following a long and distinguished business career that earned him widespread respect. Among others, in the 1870s he pioneered advertising cocoa on trams throughout Europe and America; thus being seen by some as being at the origins of modern chocolate production.
Coenraad van Houten
Chocolate is a delightful, creamy treat enjoyed by many. While chocolate was once only enjoyed as an indulgence, the hydraulic press has enabled its mass-production and more affordable prices for all. Labor costs were reduced substantially with use of press. These advancements allowed chocolate production to become mass produced and widely accessible - turning it into the beverage it is today.
Coenraad Johannes van Houten (1801-1887) was a Dutch chemist and chocolate maker, famous for his treatment of cocoa to diminish its bitter taste and increase water solubility. In 1828 he invented the hydraulic press as an efficient means of industrializing previously labor intensive processes for extracting cocoa butter and powder from chocolate liquor. Around this same time he introduced salts into cocoa that darkened its hue while changing its flavor profile.
He patented his method for extracting fat from roasted cocoa beans using a hydraulic press in 1828, drastically decreasing cocoa butter content by 50% and creating "press cakes" that could later be ground into cocoa powder - drastically cutting costs while marking an important step forward for industrialization of chocolate production. This invention greatly reduced costs associated with chocolate production while simultaneously revolutionizing industrialization efforts in this industry.
Early chocolate production was an expensive, labor-intensive affair. Coenraad van Houten and his father Casparus revolutionized it through their hydraulic cocoa press invention; making chocolate accessible and affordable for masses worldwide.
Hydraulic cocoa presses utilize a series of cylinders to separate cocoa mass into cocoa butter and cocoa powder components, giving users control over both separation and pressure applied - for greater efficiency with minimal maintenance needs.
Hydraulic cocoa powder presses have numerous applications, from extracting proteins and fats to other substances like chemicals or pigments. Their long pressure cycles require considerable power. Furthermore, multiple stages can be divided up to extend cycle duration. Common models have 20-25 minute pressure cycles requiring about 550 bar.
Link to this article: https://www.ihydraulicpress.com/yn/3307.html
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