Hydraulic presses are indispensable tools in any machine shop, but one YouTube channel has found an ingenious use for them: they’ve found ways……
How to Make a Ring Using a Hydraulic Press
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Hydraulic presses are indispensable tools in various manufacturing processes and come in all sorts of sizes to suit various manufacturing processe……
Hydraulic presses are indispensable tools in various manufacturing processes and come in all sorts of sizes to suit various manufacturing processes, from tabletop models to massive presses capable of withstanding hundreds of tons of pressure.
The YouTube channel is an instant hit among millions of viewers and sponsors alike, featuring videos showing books, rubber ducks, metal tools and even Nokia 3310 cell phones being crushed under hydraulic presses.
Hydraulic press forging utilizes extreme force to deform and plasticize metals, creating complex shapes through forging processes such as forging. This technique can produce parts not possible through other methods like cutting or welding; its equipment is very large and durable making this an excellent way to produce parts for cars, agricultural equipment, oilfield tools & hardware, military ordnance and much more.
Forging is a cost-effective solution that offers superior strength to both welded and machined metal parts, reducing production costs, lead times and defects associated with welding such as porosity and residual stress.
Forging metal is an intricate and time-consuming process that takes great skill to perform successfully. Metal must be constantly cooled and reheated in order to prevent it from burning or cracking, especially when working with high-grade alloys. Furthermore, forgings may experience scale pitting or abrasion - issues which are difficult to correct but end up producing stronger and more durable objects than those made through welding or machined techniques.
Hydraulic press forging systems are comprised of a screw, flywheel and ram that are driven by a motor, with the latter pushing down onto workpieces to create pressure that can reach up to 31,000 tons. Furthermore, forging machines may use either steam or electricity power sources.
At this five-day class, you will discover how to safely operate a hydraulic press to explore its exciting design and form possibilities. In addition to learning this skill safely, you will create bracelets and rings using embossing dies and silhouette forming dies; make bracelets and rings using embossing dies; embossing tools; free-form tools; embossing tools and 3-inch deep draw tools from Bonny Doon tools such as anticlastic dies; free form tools as well as 3-inch deep draw tools used by Bonny Doon tools at Bonny Doon tools by the end of this workshop; be able to create lightweight but strong bracelets and rings from Bonny Doon tools!
Hydraulic presses are indispensable tools in manufacturing. Fabricators rely on them for various tasks, from shaping metal using dies, to rolling ring blanks into bearing shells, crown gears, flanges and turbine disks for jet engines - almost any operation that requires force similar to that produced by human hands can be accomplished using one of these hydraulic presses.
Hydraulic presses consist of two interlinked cylinders filled with hydraulic fluid. One cylinder, known as the "ram," and the other known as the "plunger," are connected and filled with this substance, with mechanical force being applied to either plunger, which in turn pushes hydraulic fluid upward and raises the ram until its pressure crushes any material between it and the die.
There are various kinds of hydraulic presses on the market, each tailored for a different use case. Some models are tailored towards heavy duty work while others can be better used in lighter settings; nevertheless, all hydraulic presses work in much the same manner and come in various sizes.
Straight-side hydraulic presses are among the most widely used press designs, featuring an excellent frame construction that can withstand material breakthrough during blanking and associated shockwaves. Their frames typically include crown, slide and bed weldments attached with bolts, welds or tie rods to large slabs of steel called side plates; additionally a tie rod is added to reduce any stretch in their frames under load.
Custom hydraulic presses can also be custom tailored for specific uses that demand specific features, such as machine shops that need adjustable limit switches or dwell timers. Some even include blank holders which use controlled forces to hold edges during deep drawing operations.
If you're curious to gain more knowledge of hydraulic presses, Rio Grande has provided this video showing G. Phil Poirier and Brooke Barlow from Bonny Doon toolmakers using bracelet and ring blanking dies with their Bonny Doon Classic 20-Ton Hydraulic Press to create bracelet and ring blanking dies for bracelet and ring blanking dies.
Stretch forming is an extremely accurate and precise method for forming metal shapes, as well as cost-effective. Stretch forming removes many conventional fabrication steps and welding procedures while at the same time eliminating several conventional welding seams, thus speeding up production times significantly. Stretch forming can form any portion of a circle, ellipse or parabola without losing its section properties - it even forms walls without needing multiple steps of traditional fabrication and weld seams! Furthermore, stretch forming can even create complex non-uniform shapes like curtain wall sections with straight leg sections at both ends using stretch forming technology.
This process produces quality parts with no wrinkles, even stress distribution and minimum spring back, while offering greater production rates than other forming methods. Furthermore, no mating dies are necessary - saving up to 50% in tooling costs compared to conventional forms - and its results do not feature orange peel markings caused by improper strain control such as Luder's lines on their surfaces.
There are various tools designed to assist with stretching a ring. Some tools are tailored specifically to the shape and size of one particular ring while others can be used with any size ring. Some even feature slotted tops to cradle the top while stretching is taking place, making the process simpler than ever. Stretching rings has never been easier!
If a ring doesn't quite fit perfectly, you may be able to shorten its length using a reducing plate on a ring stretcher. This device can be found at most jewelers and works by inserting tapered holes to reduce its size. Once reduced in length, however, pickling, filing, and reshaping may be required before soldering takes place.
Other methods for resizing rings include cutting off a small section of the band and soldering it tighter to achieve desired circumference changes. This method may prove tricky for rings that feature gems set throughout their circumference, so care must be taken not to remove too much material from edges when performing this method. Also essential after cutting is filing down its surface so it forms an effective solder joint.
Hydraulic presses are an integral component of many manufacturing and production processes, applying significant pressure that shapes materials into various shapes and forms. From hand operated versions to larger motor driven models capable of exerting hundreds of tons of force, hydraulic presses play an essential role in shaping materials into unique forms that meet design specifications. They can be used for straightening metal sheets into straight shapes; stamping out stamping out bend them into different forms; compacting waste and refuse; straightening out metal plates when needed - these devices also play an essential part in waste crushing or compacting waste and refuse compaction!
Hydraulic presses can also be used to quickly and precisely straighten shafts and plates that have been welded together, with less risk than other methods. This is particularly helpful for oil rig shafts or automobile shafts which extend long.
Hydraulic presses offer several distinct advantages when used to craft rings, the primary one being their ability to provide an exact fit that's more comfortable to wear, without slipping off easily or falling off easily. Furthermore, using one is both faster and simpler than traditional methods like hammering or soldering.
If you own an older hydraulic press, retrofitting it with new features could make it more versatile and increase job capacity. For instance, adding a robotic feeder could increase job capacity while improving cycle rates and decreasing downtime. A touchscreen control panel would also make managing and maintaining your machine simpler.
This Coin Ring Tool Ram Head can extend the functionality of your six ton A frame hydraulic press by eliminating the need for extra presses when making coin rings. Crafted from hardened 4140 tool steel, it fits a standard six ton Harbor Freight press (ram shaft diameter 0.70'' or 18 mm) without modification and installation is simple - simply apply some lubricant into its cup before placing onto press ram shaft ram head.
Richard is an experienced machinist and shares his methods for working with metal to craft tasteful, three-dimensional pieces in his shop. Using old inner tubes stacked one on top of another to achieve an organic doming effect in his metal pieces is one great way to use your hydraulic press for adding depth and texture to your work; just be sure to anneal each piece first!