Deep Drawing Hydraulic Press

A deep drawing hydraulic press is a specialized machine used to create accurate and precise metal parts. The press is engineered with high-precision components and advanced control systems, ensuring consistent and accurate results.

This type of equipment is typically used to produce shapes with closed ends, such as cans and tubes. This allows for parts to be made without cutting or welding, reducing the need for additional secondary processes.

Cost-Effective

Deep Drawing Hydraulic Press are a great way to make metal parts at a fraction of the cost compared to other metal forming processes such as turning and machining. These presses are highly efficient and can create almost any shape from a sheet of metal with exceptional accuracy, making them a good choice for manufacturers.

This specialized process is one of the most common methods used to produce sheet metal parts, especially those for automobiles. It can also be used to produce other products such as oil tanks, stainless steel sinks and mudguards.

The process begins with a single blank and a die (called a plug). A punch is then used to push the sheet into the die. This creates a round shape with a significant radius and depth to it.

Easy to Operate

The Deep Drawing Hydraulic Press is easy to operate, allowing users to work on a variety of materials with ease. The ram speed can be varied and pressure can be customized to the material being pressed.

The press is also capable of a wide range of programming options to optimize it for the specific needs of a particular job. This allows the stamper to maximize productivity and finished-product integrity.

One important factor for defect-free deep drawing is punch and die clearance, which must be regulated to ensure that the metal flows into the tool cavity. Clearance values typically fall between 107 and 115% of the sheet thickness.

This makes it critical to have the correct press size and bed dimensions for the desired toolset. This can be determined by determining the surface area of the blank and estimating any remaining flange material that would be used.

High Precision

Deep drawing presses are a high-precision, sheet metal forming process. These presses are in use to manufacture many different products including cookware, kitchen sinks, and assembly housings.

These presses are one of the most cost-effective processes for high-volume manufacturers. They are also easy to maintain and operate.

They are often used in applications that require precision forming and can help to increase the quality of a product. Moreover, they are great for producing parts that need to be shaped in large quantities.

Typical triple-action deep draw presses feature a punch or forming tool on the main draw ram, a clamp ram in the middle, and a knockout cylinder and/or bed cushion on the lower ram.

This configuration is engaged throughout the forming process to control material flow and eliminate wrinkling and tearing. This is especially beneficial when the part is made of thin metal.

Safety

Hydraulic presses are powerful machines that are used in a variety of industries. They help manufacturers form parts and products such as electrical panels, refrigerators, dishwashers, and thermostats.

However, they also pose a serious risk to workers who use them. They can cause pinching, crushing, and other injuries.

Thankfully, modern hydraulic presses feature a number of safety devices to protect dies and press operators from injury. These include emergency stop buttons, light curtains, interlock devices and other integrated components.

In addition, some presses require regular maintenance and inspection to ensure they are working as intended. This can reduce the risk of failure, which in turn can save lives.

Aside from reducing accidents, presses can also improve production. For example, stampers can use RFID to minimize job setup and tool identification times. They can also program the press to automatically select the correct combination of tooling and dies for a specific part.